Corrosion
Corrosion is a major issue in all Industries. Tech Line manufactures a variety of Corrosion inhibiting Coatings and they can handle temperatures from sub zero to well beyond 1100C/2000F. There are a variety of functions available in these Coatings beyond corrosion resistance such as: Chemical Resistance, Thermal Barriers, Thermal Dispersants, Lubrication, Release/Non stick, Electrical resistance and Electrically Conductive and more. Custom formulations are available.
AMADENE™ series coatings are formulated from a highly modified polymer. in a thin film the Amadene™ series allows a user to benefit from the advanced performance benefits commonly found in molded polymer plastics, in a spray applied coating. The Amadene™ series has excellent Chemical and Corrosion Resistance, in one package. The formulation can be modified to suit specific customer needs for lubrication, release, wear resistance, etc.
81000 series: Basic resin system with no modification Data Sheet
82000 series: Increased Release/Non Stick Properties utilizing PFA Data Sheet
83000 series: Increased Release/Non Stick Properties Utilizing PTFE Data Sheet
84000 series: Includes wear and abrasion resistant fillers Data Sheet
85000 series: Includes High Pressure Lubrication additives Data Sheet
CermaKrome™: The “CermaKrome™” family is based on a Metallic Ceramic Coating system providing extremely high levels of corrosion and chemical protection in very thin films. When applied to exhaust systems MCX™ will withstand substrate temperatures of over 1300ºf. In addition direct flame will not cause delamination, as long as substrate temperatures do not exceed this temperature. MCX™ will handle environmental temperatures of up to 1600ºf. Due to its unique ceramic nature, the coating also functions as a very effective thermal barrier, with reduced thermal radiation characteristics. Salt Spray resistance (ASTM B117) exceeds 6500 hours, the highest rating in the Industry for a single layer Metallic Ceramic Coating. The water based system is modified to provide a variety of functions. CermaKrome also has good electrical conductivity over the surface, though reduced through the surface.
CBC2™:
CBX™: CBX™ is a Metallic Ceramic Thermal Barrier Coating designed to be used on surfaces exposed to High Heat. CBX™ may be used in engines of all types to reduce heat transfer to the coated components as well as on other surfaces such as plastics and composites. Excellent Corrosion protection is offered even when exposed to High Temperatures. In addition CBX ™ is electrically conductive over its surface and less so through the coating.
MCX™: Highest Salt spray rating and an excellent Thermal Barrier Data Sheet
MCXLH™: Designed for low humidity applications Data Sheet
MCS: Designed as a base coat and is capable of handling Temperatures well over 1100C/2000F. MCS™, Q Coat™ version, increases the corrosion resistance of top coats applied to over 3000 hrs, MCS™ is also an excellent thermal barrier and approaches the rating of plasma sprayed Zirconia ceramics. Data Sheet
PrevCor™: Designed as a base coat to be applied, allowed to dry completely and then top coated with solvent based coatings to enhance corrosion resistance for top coats that have limited corrosion resistance. Data Sheet
Ciloxide™: Ciloxide™ is a “ceramic” coating designed to be applied primarily to exhaust systems components and other parts subject to high temperature and movement/flexing. When applied to exhaust systems Ciloxide™ will withstand substrate temperatures of over 2000°f. Ciloxide™ will handle environmental temperatures of up to 2000°f. Due to its unique ceramic nature, the coating also functions as a very effective thermal barrier, with reduced thermal radiation characteristics. Ciloxide™ is available in a wide range of colors and can be used both to identify specific parts as well as reduce the surface temperature and radiated heat of a component like Exhaust Pipes or Steam Pipes or other heated surfaces. This can aid in avoiding burn when contacted and also reduce the heat adjacent components would be exposed to. In addition Ciloxide™ has lubricating/release capabilities Ciloxide™ may be partially cured at 500°f for one hour and in many instances will fully cure when in use; full cure requires 750°F for one hour at temperature. The coating cures out to a durable surface with excellent adhesion.
ColorGard™: ColorGard™ is a family of extreme temperature coatings and available in a wide range of colors. ColorGard™ is a ceramic coating designed to be applied primarily to exhaust systems components. When applied to exhaust systems the Coatings will withstand substrate temperatures of over 1300°f, while maintaining color stability. The Coatings will handle environmental temperatures up to 2000°f. Due to the unique ceramic nature, the coatings also function as very effective thermal barriers, with reduced thermal radiation characteristics. The Coatings full cures at between 650F and 750F for one hour at temperature. The coatings cure to a very hard, durable surface with excellent adhesion. The coatings were designed to be air drying coatings and capable of being cured with exhaust heat.
Colors available (Some special order): Aluminum, Polished aluminum, Various shades of Black, Various shades of Blue, Cast Iron, Metallic Grey, Green, Various shades of Gold, Orange, Various shades of Purple, Various shades of Red, Titanium, Yellow and White.
Polyphen™
The PolyPhen™ family of Coatings include many that have excellent corrosion resistance. The Coatings are thermally cured. PolyPhen™ makes use of a unique binding system, to retain high temperature stability while reducing thermal transfer. The cured material is capable of providing increased thermal resistance while also providing a very slick surface with excellent Corrosion and Chemical resistance and has excellent resistance to acids. PolyPhen™ has excellent resistance to lead free solder and will protect solder pots and pumps against damage. The slick/Non Stick surface finish also works well on molds for release. The film thickness as applied ranges from .0005″ to .003″ and is not sensitive to the manner in which it is applied. PolyPhen™ can aid in the more even distribution of heat as well as allow for more efficient operation of the protected part. Part life increase is also a benefit as well as increased corrosion resistance. PolyPhen™ may be applied in multiple coats to achieve maximum thickness. Apply a single coat at a time, with a “flash” at 200f for 10 minutes between coats. Allow to cool to ambient before applying the next layer of material. All PolyPhen™ coatings may be treated with an activator that reduces the cure temperature to 200F.
FLO923™: FL0923™ is a thermally cured release coat and anti stick Coating with good Corrosion resistance. FL0923™ makes use of a unique binding system, to retain high temperature stability while reducing stiction. The film thickness as applied ranges from .0005″ to .003″ and is not sensitive to the manner in which it is applied. FL0923™ achieves full cure at 300F, after 1 hour at temperature. When cured, FL0923™ is not affected by most chemicals. FL0923™ can aid in the more even distribution of heat as well as allow for quick release of molded parts with excellent reproduction. Part life increase is also a benefit as well as increased corrosion resistance. FL0923™ is also an excellent bolt coating for use in highly acidic conditions. Data Sheet
TLHB™: TLHB is a thermally cured thermal barrier Coating, which achieves full cure at 300F, after 1 hour at temperature, with excellent Corrosion and Chemical resistance. TLHB makes use of a unique binding system, to retain high temperature stability while reducing thermal transfer. The cured material is capable of providing increased thermal resistance while also providing a very slick surface. Excellent for molds as well as the inside of heating units/pipes etc., to reduce the surface temperature and radiated heat. Excellent for bolts, molds, flanges subject to wear and bearing surfaces. May also be used on exhaust ports to reduce heat transfer to the head and increase the flow of the air/exhaust which reduces the power needed to drive the air flow.
TLHC™: TLHC™ is a version of TLHB™ that incorporates ceramic fillers, increasing the impact and wear resistance. TLHC™ makes use of a unique binding system, to retain high temperature stability while reducing thermal transfer. The cured material is capable of providing increased thermal resistance while also providing a very slick wear resistant surface. Recommended where abrasive action is of concern.
PowerKote™
PowerKote CBC1™: CBC1™ is a metallic ceramic coating designed to be used on either cast iron or aluminum combustion chamber surfaces. CBC1™is formulated to be used in all engines, both 2 and 4 stroke as well as Rotary’s. CBC 1™ is similar to CBX™. CBC1™ provides a hard, durable thermal barrier overlay to any component. Provides reduced part temperature, resistance to detonation, increased combustion chamber efficiency. More efficient oxidation of fuel also occurs, leading to increased power output. CBC1™ allows minimal transfer of heat through the coated surface thus reducing part operating temperature as well as reducing the load on the cooling system. May be formulated with additional fillers to increase wear or abrasion resistance.
CBC1™ is a unique water based system that cures at 300f for 1 hour, at temperature. Material cleans up easily before curing with water. Non flammable system with no V.O.C.’s (volatile organic compounds) is compatible with today’s emphasis on environmentally friendly products. CBC1™ may be used on all metals as well as plastics and composites without curing, in many instances.
SolTech™:
SolTech™ is a water based dispersion of Polyaryletherketone a Thermal Plastic. SolTech™ is resistant to a wide range of chemicals and is capable of being used in extremely hostile environments. SolTech™ is a heat setting thermo plastic with no hazardous solvents, and is not regulated for shipping. It has excellent dielectric characteristics and is ideal for electrical applications.
(Still in development)
TechTrex™
TechTrex™: is a water based dispersion of Victrex’s PEEK™, a Polyetheretherketone thermal plastic. PEEK™ is one of the highest rated thermal Plastics. TECHTREX™ is resistant to Corrosion and a wide range of chemicals and is capable of being used in extremely hostile environments. TechTrex™: can be used in an extremely wide range of applications. Virtually every industry has a need for this product. It can be used in the Automotive Industry, Oil Exploration Field, the Chemical Industry, Marine, Printing and Copying, Electrical, Transportation and a host of others. TechTrex™: can be used to provide a protective coating for virtually any part. TechTrex™: has a very hard, durable, slick surface with excellent release and a low coefficient of friction. TechTrex™: may be applied in multiple coats for applications where increased thickness is important. TechTrex™: also can be used as a base coat under other TechTrex™: formulations. TechTrex™ can be used in a wide range of applications when blended with additional materials such as PTFE, PFA, Moly, Graphite, Ceramics etc., to increase the range of uses.
NOT RECOMMENDED FOR: Materials that will be damaged by the cure temperature which is 400C/750F.
71000: Is a mixture of the pure PEEK resin and other ingredients to make it easy to spray apply. It has all the characteristics of PEEK.
72000: TECHTREX™ 72000 series thermoplastic coatings are formulated from Victrex® PEEK™. In a thin film TECHTREX™ 72000 allows a user to benefit from the advanced performance benefits commonly found in molded PEEK, combined with the release properties of PFA, and in a spray applied coating. TECHTREX™ has excellent Chemical, Tribological, and Corrosion resistance, in one package.
73000: TECHTREX™ 73000 series thermoplastic coatings are formulated from Victrex® PEEK™. In a thin film TECHTREX™ 73000 allows a user to benefit from the advanced performance benefits commonly found in molded PEEK, combined with the low co-efficient and excellent release properties of PTFE, and in a spray applied coating. TECHTREX™ has excellent Chemical, Tribological, and Corrosion resistance, in one package.
74000: TECHTREX™ 74000 series thermoplastic coatings are formulated from Victrex® PEEK™. In a thin film TECHTREX™ 74000 allows a user to benefit from the advanced performance benefits commonly found in molded PEEK, with extreme wear and abrasion resistant fillers, in a spray applied coating. TECHTREX™ has excellent Chemical, Tribological, and Corrosion resistance, in one package.
75000: TECHTREX™ 75000 series thermoplastic coatings are formulated from Victrex® PEEK™. In a thin film TECHTREX™ 75000 allows a user to benefit from the advanced performance benefits commonly found in molded PEEK, with the added benefits of Extreme Pressure Lubricants, in a spray applied coating. TECHTREX™ has excellent Chemical, Tribological, and Corrosion resistance, in one package.
76000: TECHTREX™ 76000 series thermoplastic coatings are formulated from Victrex® PEEK™. In a thin film TECHTREX™ 76000 allows a user to benefit from the advanced performance benefits commonly found in molded PEEK, with the added benefits of Extreme Pressure Ceramic Fillers, in a spray applied coating. TECHTREX 76000 provides a less aggressive, harder, smoother more wear resistant surface than 74000. TECHTREX™ has excellent Chemical, Tribological, and Corrosion resistance, in one package.
LiquiPowder™:
L2O allows spectacular colors and special effects not available in either Powder or Paint. L2O will also allow applicators to coat metal, plastic, wood, ceramics and even some fabrics. A special air curing top coat, Repelo LTC, is available where normal cure temperatures for powder would damage the part and increases the corrosion protection while adding non stick qualities. Any company can take advantage of the wide variety of colors and special effects available in Powder Coatings and Paint, WITHOUT the costly equipment. Simply spray like paint. L2O allows a company to benefit from all the qualities of Powder Coating Powders including corrosion protection and in a wide range of colors and special effects that cannot be applied in any other way.
